Wood Chipper Operation Risk Assessment Template

Typical hazards & measures

• Dust and spores — Orient discharge downwind, mist arisings in dry weather, and avoid dry sweeping. Wear FFP3 or powered respirator when loading dusty loads (e.g., dead wood). Provide eyewash and hygiene facilities; launder workwear and wash hands before breaks.
• Hand-arm vibration — Keep knives balanced and bearings maintained to minimise vibration. Rotate tasks to limit trigger time with saws and handling. Wear warm, dry gloves to maintain circulation and avoid excessive grip. Record exposure points and review controls periodically.
• Noise exposure — Measure site noise; enforce suitable hearing protection with adequate SNR. Position crew upwind and outside infeed zone. Maintain knives, anvils and exhaust to keep levels down. Limit exposure by rotation and rest breaks, and use hand signals/radios.
• Exhaust fumes — Do not run engines in enclosed or semi-confined spaces. Position machine upwind of crew and building intakes. Use CO monitors in courtyards, and extend exhaust outside if unavoidable. Plan breaks away from fume plumes and maintain engines to spec.
• Ergonomic strain — Stage brash at waist height on saw horses where possible, alternate lead side, and team-carry heavy or awkward limbs. Keep rotations short with micro-breaks. Train in neutral spine and foot placement for repeat feeds.