Wood Chipper Operation Risk Assessment Template

Typical hazards & measures

• Towing and transport — Pre-trip checks: breakaway cable, hitch lock, lights, tyres, wheel nuts, VIN and weight compliance. Secure guards and close hopper. Use rated straps at manufacturer points. Drive within speed limits and allow increased stopping distances.
• Fuel handling — Refuel with engine off and cool, in ventilated areas with spill kit ready. Use UN-approved cans, funnels, and absorbents; keep ignition sources away. Store fuel segregated and transport upright. Dispose of contaminated materials correctly.
• Dust and spores — Orient discharge downwind, mist arisings in dry weather, and avoid dry sweeping. Wear FFP3 or powered respirator when loading dusty loads (e.g., dead wood). Provide eyewash and hygiene facilities; launder workwear and wash hands before breaks.
• Traffic proximity — Use cones, signage and high-viz; create a safe loading zone off the carriageway. Employ a trained banksman for reversing and maintain radio/hand signals. Turn chute away from traffic and clear brash before moving vehicles.
• Machine roll-away — On slopes park across the fall line, apply park brake and chocks, drop the hopper, and use wheel chocks front and rear. Disconnect from tow vehicle only on level ground. Keep exclusion during coupling/uncoupling and use a spotter for alignment.