Wood Chipper Operation Risk Assessment Template

Typical hazards & measures

• Inadequate briefing — Run a toolbox talk covering feed roles, stop signals, exclusion zones, traffic plan, and emergency stops. New starters shadow a competent operator. Supervisor completes dynamic reviews at breaks and after any deviation from plan.
• Traffic proximity — Use cones, signage and high-viz; create a safe loading zone off the carriageway. Employ a trained banksman for reversing and maintain radio/hand signals. Turn chute away from traffic and clear brash before moving vehicles.
• Overhead branches and falling objects — Inspect canopy above chipper location for deadwood and unstable limbs before setup. Wear helmets with chinstraps. Relocate chipper if risk remains. Stop operations if climbing or rigging ongoing overhead.
• Communication failure in noisy environments — Confirm hand signals before work and practice them in briefing. Use radios or agreed visual signals when noise or PPE restricts speech. Pause work if signals unclear. Supervisors check crew understanding during operations.
• Entanglement at infeed — Feed butt-end first with a firm push using a push tool; never reach beyond the infeed line. Wear snug clothing, no dangling cords, and tie back hair. Test emergency stop and reverse before work. Keep only one feeder in the bite zone and maintain clear communication.