Wood Chipper Operation Risk Assessment Template

Typical hazards & measures

• Fuel handling — Refuel with engine off and cool, in ventilated areas with spill kit ready. Use UN-approved cans, funnels, and absorbents; keep ignition sources away. Store fuel segregated and transport upright. Dispose of contaminated materials correctly.
• Public interface — Set barriers and “No entry – chipping” signs; appoint a banksman to control pedestrians and pause feed when public approach. Brief homeowners and neighbours; schedule noisy work considerately. Keep dogs on leads away from the work bubble.
• Machine roll-away — On slopes park across the fall line, apply park brake and chocks, drop the hopper, and use wheel chocks front and rear. Disconnect from tow vehicle only on level ground. Keep exclusion during coupling/uncoupling and use a spotter for alignment.
• Kickback of branches — Prune forks and side branches to reduce snagging, stand to one side of the infeed, and keep stable footing. Use two-person control for awkward limbs. Do not force crooked lengths; let rollers grip and draw. Pause and re-present if movement becomes unpredictable.
• Hand-arm vibration — Keep knives balanced and bearings maintained to minimise vibration. Rotate tasks to limit trigger time with saws and handling. Wear warm, dry gloves to maintain circulation and avoid excessive grip. Record exposure points and review controls periodically.