Automotive Maintenance and Repair Risk Assessment Template

Typical hazards & measures

• Entrapment in machinery — Install guarding on all moving parts of machinery. Provide lockout/tagout training and enforce procedures during maintenance. Regularly inspect machinery to ensure guards and safety features are functional.
• Eye injuries from flying particles — Mandate the use of safety goggles or face shields when performing tasks like grinding or drilling. Install protective screens around workstations. Provide training on tool handling to minimize risks.
• Manual handling of heavy components — Provide training on proper lifting techniques. Utilize mechanical aids like hoists and trolleys to minimize manual lifting. Conduct risk assessments to identify tasks that pose significant manual handling risks and implement appropriate controls.
• Dust generation — Install dust extraction systems in areas where dust is generated. Use wet methods for cutting or grinding to minimize airborne dust. Provide PPE such as dust masks and goggles and train employees on best practices for minimizing exposure.
• Chemical spills — Provide spill containment kits and train staff in their use. Implement proper storage solutions for chemicals, ensuring clear labeling and segregation of incompatible substances. Maintain spill response procedures and regularly inspect containers for leaks.