Automotive Maintenance and Repair Risk Assessment Template

Typical hazards & measures

• Exposure to noise — Conduct noise assessments to identify high-noise areas. Implement engineering controls such as sound dampening materials and equipment maintenance to reduce noise levels. Provide hearing protection and conduct regular hearing tests for employees.
• Manual handling of heavy components — Provide training on proper lifting techniques. Utilize mechanical aids like hoists and trolleys to minimize manual lifting. Conduct risk assessments to identify tasks that pose significant manual handling risks and implement appropriate controls.
• Vehicle movement in the workshop — Designate specific areas for vehicle movement and pedestrian pathways. Implement traffic management plans and use signage to control vehicle flow. Provide training on safe vehicle movement within the workshop.
• Inadequate qualifications/experience — Require certifications and qualifications for high-risk tasks. Provide thorough onboarding, mentorship, and on-the-job training for new or less experienced workers. Conduct regular skills assessments and refresher courses for all employees.
• Vehicle jacking hazards — Use only approved jacks and axle stands rated for the vehicle's weight. Train employees on safe jacking procedures and ensure they work on stable, level surfaces. Inspect jacking equipment regularly for signs of wear or damage.