Automotive Maintenance and Repair Risk Assessment Template

Typical hazards & measures

• Exposure to solvents — Substitute hazardous solvents with safer alternatives when possible. Ensure proper ventilation and provide PPE such as gloves and respirators. Train staff on solvent handling and storage, and enforce hand hygiene practices.
• Dust generation — Install dust extraction systems in areas where dust is generated. Use wet methods for cutting or grinding to minimize airborne dust. Provide PPE such as dust masks and goggles and train employees on best practices for minimizing exposure.
• Vehicle jacking hazards — Use only approved jacks and axle stands rated for the vehicle's weight. Train employees on safe jacking procedures and ensure they work on stable, level surfaces. Inspect jacking equipment regularly for signs of wear or damage.
• Failure to report hazards or incidents — Implement a culture of safety by encouraging and simplifying hazard and incident reporting. Use anonymous reporting systems if needed. Train employees on the importance of timely reporting and how it can prevent future accidents.
• Heat stress — Provide adequate ventilation and cooling systems in hot environments. Ensure access to water and encourage regular hydration. Train employees on recognizing and managing heat stress symptoms.