Automotive Maintenance and Repair Risk Assessment Template

Typical hazards & measures

• Heat stress — Provide adequate ventilation and cooling systems in hot environments. Ensure access to water and encourage regular hydration. Train employees on recognizing and managing heat stress symptoms.
• Exposure to noise — Conduct noise assessments to identify high-noise areas. Implement engineering controls such as sound dampening materials and equipment maintenance to reduce noise levels. Provide hearing protection and conduct regular hearing tests for employees.
• Hydraulic system failures — Ensure regular maintenance and inspections of hydraulic systems. Train employees on recognizing signs of potential failures. Use systems with built-in safety mechanisms to prevent sudden releases of pressure.
• Manual handling of heavy components — Provide training on proper lifting techniques. Utilize mechanical aids like hoists and trolleys to minimize manual lifting. Conduct risk assessments to identify tasks that pose significant manual handling risks and implement appropriate controls.
• Dust generation — Install dust extraction systems in areas where dust is generated. Use wet methods for cutting or grinding to minimize airborne dust. Provide PPE such as dust masks and goggles and train employees on best practices for minimizing exposure.