Crane Operation and Lifting Services Risk Assessment Template

Typical hazards & measures

• Improper crane setup — Adhere to the manufacturer’s setup instructions, including base leveling and counterweight placement. Use qualified technicians for assembly and conduct load tests before starting operations. Inspect the setup regularly for stability and compliance.
• Proximity to other equipment or structures — Perform a detailed site survey to identify potential obstructions. Plan crane movements to avoid clashes with nearby equipment or buildings. Use spotters and flaggers to guide the crane in tight spaces.
• Mechanical failures — Implement a proactive maintenance schedule aligned with the manufacturer's recommendations. Regularly inspect all mechanical systems, including hydraulics, brakes, and controls, to detect and repair faults early.
• Improper use of personal protective equipment (PPE) — Conduct mandatory PPE training and provide equipment such as hard hats, gloves, safety boots, and high-visibility vests. Perform regular inspections to ensure equipment is in good condition and enforce strict compliance with PPE use on-site.
• First aid availability — Ensure a first-aid kit is readily accessible and stocked with supplies appropriate for crane operations and construction environments. Designate trained first-aid responders on-site and provide contact information for emergency medical services. Conduct regular checks on kit supplies and expiry dates.