Construction & Trade
Automotive Repair Risk Assessment Template
The complete guide to creating professional risk assessments for automotive repair and maintenance work.
Free to use Instant PDF download Updated February 2026
The essential guide to automotive repair safety
Automotive repair and maintenance involves working under vehicles, handling hazardous substances, using powered equipment, and increasingly working with high-voltage electric vehicle systems. Mechanics face unique risks that require careful management.
This guide covers everything you need to create a thorough automotive repair risk assessment—from vehicle lifting safety and chemical handling to electrical hazards and workshop organisation.
Trade & Construction
Trade & Construction
Activity Benefits
Why professional automotive repair matters
Road Safety
Ensures vehicles are safe and roadworthy, protecting drivers and the public.
Vehicle Performance
Maintains optimal vehicle performance and extends vehicle lifespan.
Environmental
Reduces emissions and ensures proper disposal of hazardous materials.
Cost Savings
Prevents costly breakdowns through regular maintenance and early fault detection.
Risk Identification
Key hazards & control measures
Vehicle FallsHigh Risk
Potential Harm
Crush injuries and fatalities from vehicles falling from jacks, ramps, or lifts.
Control Measures
- Always use axle stands with jacks
- Vehicle lifts inspected regularly
- Wheels chocked before lifting
- Handbrake applied, gear engaged
Hazardous SubstancesHigh Risk
Potential Harm
Dermatitis, respiratory issues, and cancer from oils, fuels, brake dust, and solvents.
Control Measures
- Barrier cream and nitrile gloves worn
- COSHH assessments completed
- Adequate ventilation provided
- Proper waste disposal procedures
Electrical & EV HazardsHigh Risk
Potential Harm
Electric shock, burns, and electrocution from high-voltage EV systems and batteries.
Control Measures
- EV-specific training completed
- HV isolation procedures followed
- Insulated tools used
- Appropriate PPE for HV work
Fire & BurnsMedium Risk
Potential Harm
Burns from hot components, exhaust systems, and fire from fuel ignition.
Control Measures
- Allow engines to cool before work
- Fire extinguishers readily available
- No smoking policy enforced
- Fuel stored in approved containers
This guide covers the most common hazards. Our risk assessment wizard includes 35 hazards and 106+ control measures for Automotive Repair and Maintenance, sourced from industry guidance — create your assessment in minutes.
Safety Checklist
Automotive repair safety checklist
Vehicle Lifting
- Jack and axle stands checked
- Vehicle lift inspected
- Lifting points identified
- Wheels chocked appropriately
PPE
- Safety glasses available
- Nitrile gloves stocked
- Safety boots worn
- Hearing protection available
Workshop
- Ventilation adequate
- Spill kit accessible
- Fire extinguisher in date
- Walkways clear
Emergency
- First aid kit stocked
- Eye wash station available
- Emergency contacts displayed
- COSHH data sheets accessible
Ready to create your automotive repair risk assessment?
Use our step-by-step wizard to generate a professional risk assessment in minutes.
